Lincoln Electric 655/R Welder User Manual


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ELECTRICAL DIAGRAMS
G-4
WIRING DIAGRAM - CODE 11410
EN-170
S
O
L
ID
E
D
G
E
G349
8-
2
PO
WERW
AVE 65
5/R
W
IRI
N
G
DIA
GRAM
NONE
G3498-
1
DO NO
T
SC
AL
E
T
HIS DR
A
WING
EQ
UIP
M
ENT
TYPE:
SUBJECT:
SCA
L
E:
UF
CRM38675
1
PAGE ___ OF
___
1
E
NGI
N
EE
RI
NG
CO
NT
RO
LLE
D
MA
NU
FA
CT
URE
R:
No
THIS DOCUMENT CONTAINS PROPRIETAR
Y
INFORMATION OWNED B
Y
LINCOLN GLOBA
L, INC.
AND MA
Y
NOT BE DUPLICATED, COMMUNICATED
TO O
THER PARTIES OR US
ED FOR
AN
Y
PURPOS
E WITHOU
T
THE EXPRES
S WRIT
TEN PERMISSION
OF LINCOLN GLOBAL, INC.
PRO
PRIETARY & C
ONFIDENTIAL:
t
MAT
ERI
A
L TO
L
ER
ANC
E ("
"
) TO A
GR
EE
WITH
PU
B
LI
SH
ED
ST
ANDARD
S.
ON A
LL
AN
GL
E
S I
S ± .5 OF
A D
E
GR
EE
ON
3
PLACE
D
E
CIM
ALS
IS
± .
00
2 i
n.
(
±
0.
0
5
mm)
ON 2
PL
AC
E D
ECIM
AL
S I
S ± .02 in. (
±
0.5 mm)
UNLESS OTHERWISE SPECIFIED TOLERANCE:
M
ANUF
ACTURING TO
L
ER
ANC
E
P
ER
E
2056
ADDE
D LABEL S
H
EET TO
PRI
NT
NOTE.
CHAN
GE
D
ET
AIL:
REFER
ENCE:
MA
T
ERI
AL
DIS
PO
SI
T
ION:
AP
PRO
VA
L
DA
T
E:
PROJ
EC
T
NUMBER:
DOCUMEN
T
NUMBER:
DOCUMEN
T
REV
ISI
ON:
IF PR
IN
T
ED
@ A
1
SIZ
E
UNI
T
S:
IN
CH
7-
13
-2
00
7
RAS
PW
-
DRAWN BY:
ENGINEER:
CL
EV
EL
AND
APPROVED:
CONTROL:
B
G3498-2
Insight
50
5
1
TH
IS
AREA
VI
EWED
FR
OM
R
I
GH
TS
IDE
OF M
ACHIN
E
8
5
7
INPUT BOARD
6
J60
3
2
1
4
224A
12
PRIMA
RY
(BOT
TOM
LEFT
)
PRIMA
RY
(BOT
TOM
RIGHT)
SECON
DARY
(BOT
TOM
LEFT
)
15
29
1
REC
T.
D2A
S1
S1
S1
RIGHT SIDE
S2
S1
D1B
TO T
P3
.
05
/
60
0V
C2
11
C4
6
5
2
40
5
40
4
40
3
6
J50
5
4
50
6
3
2
50
4
50
3
THIS AREA VIEWED
F
RO
M
REAR
OF
MACHINE
RECONNEC
T
PANEL
13
C5
D4B
D3A
S4
+
H5
H6
40
6
TO RECT THERM
V
T1
T2
61
2
H1D
TO
T3
CR1
SW1
CB4
AC3
TO
J6
1
TO
J6
0
60
1
X4
J60
CR1
TO
29
1
22
4A
U
TO
SUPP
LY
L
INE
S
55
0-5
75
V
TO
SW1
N.C.
44
0-4
60
V
'A'
S3
D2B
D1A
S2
S2
SECON
DARY
(BOT
TOM
RIGHT)
20
2
TO
J9
C1
20
2A
TO
R1
T
P1
.
05
/
60
0V
-
-
WORK
2B
1B
2W
1W
PO
S
+
TO
J1
AD
TO
PO
WER BD.
RECTIFIER
CHOKE
L1
TH
ER
M.
L1
A
TO
SW1
CLEVELAND, OHIO, U.S.A.
D3B
S3
TH
ER
M.
S2
TO
J1
AD
TM
ELECTRODE
LEFT SIDE
O
F MACHINE
N.C
.
PL
ACE
"A
"
LE
AD
ON
APPR
OPR
IATE
C
ONNEC
TI
ON
F
OR
INPU
T
VO
LT
AG
E.
C
ONNEC
TI
ON
SHOWN
IS F
OR
55
0-5
75
V
OP
ERA
TI
ON
.
R
IG
HT SI
D
E O
F MACHINE
N.A
.P
IN
NE
ARES
T
TH
EF
LA
T
EDG
EOF
LED
LENS
(C
A
TH
ODE)
AL
I
GNS
W
I
TH
BL
ACK
LE
AD
OF
LED
SOC
KE
T.
NO
T
ES
:
C
PRIMA
RY
(T
OP
RIGHT)
SECON
DARY
(T
OP
RIGHT)
T1
L2
W
L3
T2
L3
A
TO
SW1
T3
AC2
CR1
TO
AUX
#1
CO
M
PON
EN
T
VA
LUES
:
TO
R1
20
6A
+
T
P2
W=WH
ITE
U=B
LUE
R=RED
AC1
TO
SW
I
TCH
BD
#1
FAN
X5
44
4
TO
AUX
#1
SWITCH BOARD #2 (RIGHT)
SWITCH BOARD #1 (LEFT)
TO
SO
L
ID
STATE
RE
LA
Y
NEG
TO
SW
I
TCH
BD
#2
INPUT
REAR OF MACHINE
TO
CR1
AUX
#1
60
1
X3
23
8
60
4
23
2
23
1
S3
TO
J7
STA
TU
S
LED
(R
/
G)
N.D
.
N.A
.
TH
ER
M
AL
LED
(
Y)
TO
J7
TO
J9
20
6
AUX. DRIVER BOARD
224
MAIN TRANSFORMER
LEFT SIDE
PO
S
PO
S
REC
TIFI
ER
NEG
10
9
8
J61
7
6
5
4
3
2
1
S4
S4
SECON
DARY
(T
OP
LEFT
)
MAIN CHOKE
L1
11
S3
14
PO
S
C
12
4
3
1
J40
16
TH
IS
AREA
VI
EWED
FR
OM
LE
FT S
IDE
OF M
ACHIN
E
+
SW1
POWER
PRIMA
RY
(T
OP
LEFT
)
S4
CB4
TO
AUX
#2
D4A
RECONNEC
T
PANE
L
OUTPUT RECT
N=BR
OWN
CAPAC
IT
ORS
=M
FD
/
VO
LTS
RES
IST
ORS
=
OH
MS
/W
ATTS
AUXILIARY
TRANSFORMER #2
ELE
CTRI
CA
L
SYMBOL
S
PE
R
E
153
7
LE
AD C
OL
OR
C
OD
IN
G
B=
BL
ACK
G=
GRE
EN
TO
CB1
S1
WIRE
FEEDER
RECEPTACLE
J47
22
3
22
1
J1
4
5
3R3R
3W
238
15
TO
LED
TO
THERM
223
222A
POWER BD
RECTIFIER
AC
212
213
21
6
CONTROL BOARD
J4
25
1
20
C
J47
TO
P90
1
2
3
4
6
1
2
3
4
+
D
20
2
225A
J7
2
5
J2
20
6
52
J5
1
2
3
4
5
6
7
J3
4
5
6
NEG
X1
PO
S
50
TO
L2
CB1
10A CIRCUIT
BREAKER
TO
WORK
J47
T
P3
NEG
7
X2
NEG
1
PO
S
2
3
C3
J2
TO
J9
2W
2
1
6
2B
511
604
S2
VOLTAGE
SENSE
RECEPTACLE
S3
RS232
CONNECTOR
FRONT OF MACHINE
1
2
J74
12
J76
21
A
2
51
3
4
54
E
53
J9
15
14
J71
11
12
TO
J70
8
3
1
16
67
A
4
J46
3
2
1
PO
S
PO
S
DCBUS
BOARD
12
J41
EL
EC
TR
ODE
TO
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
8
7
9
J8
J9
228
226
1
224
220
504
302
505
4
301
2
3
211
2
3
81
6
7
8
21
A
41
8
W
51
4
R
1
27
3
27
4
5
6
2
1
512
4
3
2
1
VOLTAGE SENSE
SELECT BOARD
9
1
2
3
4
1
2
3
4
J72
J75
FEED HEAD
BOARD
11
J42
6
5
4
3
2
22
5
1
10
9
8
7
6
5
4
27
3
3
22
8
27
4
22
6
4
TO
S3
1
2
J43
251
253
254
J1
9
13
7
ETHERNET
BOARD
14
8
6
5
4
1
3
2
NEG
DIGITAL POWER
SUPPLY BOARD
221
231
232
1
3
2
16
10
5
1
2
6
5
1
9
8
7
6
5
4
1
9
8
7
6
47
5
47
7
1
2
47
6
47
8
3
4
J6
5
6
25
3
7
2
25
4
8
3
9
4
13
B
11
A
10
L2
4
3
1
2
3
4
TO
J1
VOL
TA
GE
SENSE
WORK
ELECTRODE
J
10
A
J11
81
2
J1AD
J42
J43
10
10
15
14
11
12
13
16
10
11
12
10
14
15
11
12
13
16
10
PO
S
PO
S
NEG
NEG
AC
52
CONNEC
T
OR
DEV
ICEN
ET
5
1
4
2
3
CONNEC
T
OR
12
P
IN
3
4
2
1
5
6
ROBOTIC/
WIREDRIVE
INTERFACE
RECEPTACLE
S2
J2
67B
67A
1W
1B
892
89
2
85
1
85
2
85
3
85
4
85
5
85
6
15
4
32
A
22
2
89
1
TO
J75
7
8
9
10
85
7
85
8
85
9
86
0
3 CONDUCT
OR
TWISTED/
SHI
E
LD
ED
SHI
E
LD GROUND
TO
CA
SE
L4
J85
TO
267
266
268
THERM
TO
J40
J50
J60
67
TO
J43
J82
S5
S6
S7
GND-A
GND-B
26
7
26
6
26
8A
89
3
89
4
67
S1
S6
227
22
7
C3
TO
AUX
1
N
P
R
S
T
U
V
W
X
A
B
C
D
E
F
G
H
I
J
K
L
M
841
844
842
843
845
846
847
67B
539
541
521
522
GND-A
11
12
86
1
86
2
TO
S5
J82
15
4
15
3
4
3
2
1
50
0
54
0
TO
J11
J47
TO
S6
84
6
84
5
84
4
84
3
84
2
84
1
J84
6
5
1
2
3
4
84
7
8
7
TO
S6
D6
88
0
88
6
52
2
52
1
54
1
53
9
J83
6
5
1
2
3
4
TO
S7
J1VS
85
6
85
5
85
4
85
3
85
2
85
1
J85
6
5
1
2
3
4
85
7
8
7
51
1
51
2
86
2
86
1
86
0
85
9
9
15
12
16
14
13
11
10
85
8
6
5
1
2
3
4
8
7
9
10
J86
6
5
1
2
3
4
8
7
9
10
J87
11
12
13
14
15
16
TO
J85
+2
4V
+
24
VGND
CAN_H
CAN_L
80
0
84
0
1
51
8
W
2
41
4
R
J
10
B
TO
SSR
405
404
893
891
894
1
2
3
4
J73
53
54
TO
S1
TO
J81
743
741
800
840
TO
J72
7
6
5
4
3
1
50
54
0
47
5
47
6
47
7
51
A
TO
REC
ONNEC
T
PANE
L
TO
J6
1
H1D
(TOP)
LO
AD
L
INE
TO
CB
3
61
2B
TO
C
ON
T
AC
T
OR
L3
A
L1
A
A
W
R
4
1
H1
1
(115V)
H1A
H6
5
(550-575)
H6A
TO
S4
,
CB2,
AUX.
FAN
350
352
2
50
0
J81
74
1
74
3
4
3
2
1
2.7
10W
2.7
10W
2.7
10W
2.7
10W
8
47
8
TO
CB1
J41
J82
S1
TO
SOL
ID S
TATE
RELAY
X3A
TOF
AN
X1
H1
(200-208)
H2
(220-230)
R
(11
5V)
N
(24
V)
X4
H2
H3
H1
H4
X2
U
(51
V)
(380-415)
X3
W
H3
X3
X5
W
H5
(440-460)
H5
H4
H6
(550-575)
H6A
H6
.02
2
800V
.02
2
800V
.02
2
800V
.02
2
800V
18
16
14
17
13
TO
J6
TO
J6
AUXILIARY TRANSFORMER #1
J6
TO
CHOKE
THERM
12
16
C6
18
C7
+
NEG
+
C
17
NEG
C
15
N.
B.
CURRE
NT
TR
AN
SF
O
RM
ER
#2
N.
B.
CURRE
NT
TR
AN
SF
O
RM
ER
#1
211
216
1
2
3
4
212
213
P91
CURRE
NT
TR
ANSDUCER
TO
J8
+
R5
RECT
S
IDE
OF
C
TTO
TH
E
SW
I
TCH
BO
ARD.
TH
E
ARROW
ON
TH
E
C
T
SHOULD
PO
IN
T
FR
OM
TH
E
SW
I
TCH
BO
ARD
TO
TH
E
TR
ANS
F
OR
M
ER.
N.B
.
C
Ts
MU
ST
BE
OR
I
EN
T
ED
IN
TH
E
PRO
PER
D
IREC
TI
ON
.
TR
ANS
F
OR
M
ER
LE
ADS
SHOULD
GO
FR
OM
TR
ANS
F
OR
M
ER
THR
OUGH
TH
E
D
OTT
ED
TO
CT
#1
TO
CT
#2
P91
813
811
830
TO
J4
J11
R5
26
2
220A
292
22
0A
29
2
TO
AUX#1
+
3R
TO
3W
J7
X3A
TP4
444
TO
FAN
3
4 -
SOLID
STATE
RELAY
2
1
812812
813
811
816
1
2
3
4
P9
0
TO
J8
51
8
WHI
TE
51
4
RED
POS
NEG
3
2
1
35
0
35
2
33
A
4
262
268
268A
R5
DC BUS
THERM
TO
4
32
33
1
6
33A
2
(230V)
B
G349
8-
2
PRIN
T
WAT
ER
COO
L
ER
RE
CE
PT
AC
LE
S8
TO
J2VS
J73
J47
CB1
L5
TO
J84
J2VS
J83
TO
J4
J1AD
TO
J47
TO
C3
TO
J4
J43
TO J5
220
TO
J46
POWER BD RECT
TO
J4
J6
J40
J42
J50
TO
S8
TO
J10B
TO
J10A
TO
AUX
#1
TO
AUX
#2
HARMONI
C
FIL
T
ER
L6
(NO
T
US
ED)
J1AD
352A
AU
X.
FAN
35
2A
3
4
2
1
5
6
7
8
9
10
11
12
CB2
AUX
2
TO
34
115
V
(N
EUTRA
L
BONDE
D)
S4
TO
EL
EC
TR
ODE
R
1
20
2A
WORK
20
6A
50
CB2
10A CIRCUIT
BREAKER
TO
S4
AUX
2
34
33
TO
88
6
88
0
DIODE
J83
D6
+40VDC
AC
AC
32
A
AUX
F
AN
J1AD
1
2
3
4
5
30
1
22
5
6
22
5A
7
40
3
40
6
8
9
10
22
2
50
3
50
6
22
2A
30
2
12
11
41
4
RED
41
8
WHI
TE
16
J77
1
3
2
9
8
7
6
5
4
10
J79
1
3
2
9
8
7
6
5
4
10
J712
6
5
1
2
3
4
8
7
J710
6
5
1
2
3
4
8
7
N.D
.P
IN
NE
ARES
T
TH
EF
LA
T
EDG
EOF
LED
LENS
(
ANODE
)
AL
I
GNS
W
I
TH
BL
ACK
LE
AD
OF
LED
SOC
KE
T.
P
RI
NT
D
IA
GRA
M T
O
10
X
15.5
O
N
E
32
69-
9 L
ABE
L
SHEET
POWER WAVE 655/R WIRING DIAGRAM
32
S4
AUX 2
TO
32
11
5V
(NEUTRAL F
L
OATING
)
E
ARLIER MODEL
31
CB2
33
32A
AUX FAN
REC
E
PTA
CLE
RECEPTACLE
N.
E.
N.
E.
N.
E.
N.
E.
N.E
.
ON
SYNCHRON
IZ
ED
T
ANDE
MMIG
APP
L
ICA
TI
ONS
J7
7,
J7
12
OF
TH
EE
TH
ERNE
T
BO
ARD
AND J3
,
J7
OF
TH
E
C
ON
TR
OL
BO
ARD
ARE
USED.
SEE
S2
6631
F
OR
DE
TAI
LS
.
H4
38
0-4
15
V
H1A
TO AUX #2
CB
3
3.5A
BREAKE
R
TO J61
TO INPUT S
WITCH
612B
612
H1
TO AUX #1
CIR
C
UIT
10A
FU
SE
H1B
N.L.
PR
OTE
CTIVE BO
N
DI
N
G CI
RC
UIT
C
OM
PONE
NT
V
AL
U
E
U
NIT
S:
CAPA
CIT
O
R: MF
D/
V
OLT
S
RE
SI
ST
O
R:
O
HM
S/
W
ATT
S
CONNE
CT
O
R
PI
N
N
UM
BER
S:
VIEW
OF
CONNEC
TO
R ON PC BOARD
1
2
6
7
12
LA
TCH
EX.
12
PIN CONNEC
TO
R
AU
X.
1
AU
X.
2
REAR
UPPER
BASE
FRONT
UPPER
BASE
CASE
FRONT
RECON
NECT
BRACKET
RECON
NECT
SHELL
FAN
SHROU
D
REAR
HORIZ
ONTAL
BAF
FL
E
FRONT
HORIZ
ONTAL
BAF
FL
E
P50
G
TO A SYST
EM GROUN
D PER
NATIONAL
ELECTRICA
L CODE.
B
G-4
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.
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