Lincoln Electric 655/R Welder User Manual


  Open as PDF
of 146
 
ELECTRICAL DIAGRAMS
G-7
COMPLETE MACHINE SCHEMATIC - CODE 11410
EN-170
S
O
L
ID
ED
G
E
G361
1-
2
POWERWAVE 655/R
MACHINE SCHEMATIC
NO
NE
G3611-1
RAS
PW
-
UNLESS OTHERWISE SPECIFIEDTOLERANCE
M
ANUF
ACTURING TO
L
ER
ANC
E
P
ER
E
2056
O
N
2
P
LAC
E
DE
CIM
AL
S I
S
± .
02
ON 3
P
LA
CE
DEC
IMA
LS IS
±
.002
O
N
ALL
A
NGLE
S I
S
± .
5
O
F
A
DEGREE
WI
T
H
PUBL
IS
HE
D
STA
ND
A
RD
S.
MATE
RI
AL
T
OLERA
NC
E
(" ") T
O
AGREE
t
DO NO
T
SC
AL
E
T
HIS DR
A
WING
D
RAWN
BY:
DESIG
N
I
NFO
RMATI
ON
ENG
I
NEER:
AP
PRO
VED
:
REFERENCE:
EQ
UIP
M
ENT
TYPE:
SUBJECT:
SCA
L
E:
G3611-2
MATERIAL
DISPOS
IT
ION:
APPROVAL
DATE:
PROJECT
NUMBER:
NA
C
RM38677
1
PAGE ___ OF
___
1
E
NGI
N
EE
RI
NG
CO
NT
RO
LLE
D
MA
NU
FA
CT
URE
R:
No
DO
C
UM
E
NT
N
UM
BE
R:
DOCUMENT
REVISION:
THIS DOCUMENT CONTAINS PROPRIETAR
Y
INFORMATION OWNED B
Y
LINCOLN GLOBA
L, INC.
AND MA
Y
NOT BE DUPLICATED, COMMUNICATED
TO O
THER PARTIES OR US
ED FOR
AN
Y
PURPOS
E WITHOU
T
THE EXPRES
S WRIT
TEN PERMISSION
OF LINCOLN GLOBAL, INC.
PRO
PRIETARY & C
ONFIDENTIAL:
A
03/01/2007
R
EL
EASE
D
A.01 F
R
OM
X.
CHANG
E
D
ET
AIL:
FAN CONTROL (-)
IGBT
DR
IVE (-)
-15V
RS232 +5V
TP
4
RS232 COMMON
3J
40
403
MAIN
TRANS
FO
RME
R T
1
+
404
4J
40
405
5J
40
6J
40
406
H6
NEG
C3
X2
POS
X5
24000uF/100V
213
212
A
RC
LINK -
A
A
RC
LINK +
1W
1B
RED/GREEN
STATUS
LED
53
54
67A
B
+13V
WORK VOLTAGE SENSE
THERMAL LED
S2 VOL
T
AGE SE
N
SE
REC
EPTACLE
THERMAL LED
2B
2W
A
RC
LINK +
216
292
202
301
CURR
ENT FEEDBACK
-
H3
(550-5
7
5)
H1
5
H2
H1B
H4
H1
232
C
R1
X4
L1
U
L3A
OFF
H1D
A
SW1
ON
V
POWER
G
612B
4
1
S
F
3.5A
7J
7
3J
7
4J
7
DC
BUS
THERMOSTAT
CH
OKE
THERMOSTAT
2J
60
5J
60
1
0J
61
8J
61
2J
61
4J
60
3J
60
8J
60
1J
46
2J
46
3J
46
4J
46
FAN
1
0J
6
1J
9
3J
9
6J
8
1J
8
3J
8
2J
8
1J
10B
5J
6
1
4J
6
R1
CON
T
ROL
BO
ARD
0V
24V
H5
(440-4
6
0)
(380-4
1
5)
ELECTRICAL SYMBOLS P
ER E153
7
2J
5
3J
5
1
5J
7
1
6J
7
9J
6
1
2J
6
1J
6
2J
6
1
2J
4
8J
4
1
0J
4
1
1J
4
4J
11
5J
4
1
0J
43
5J
47
7J
47
6J
47
8J
47
5J
43
9J
43
6J
4
4J
43
1J
47
3J
11
3J
47
65V
DC
X4
}
10A
CONTROL BOA
RD
COMMON
+5V A
RC
LINK +5V
A
RC
LINK COMMON
ELECTRODE
SWIT
CH BO
ARD #1 (LEF
T)
INP
UT
RE
CTIFIER
3R
475
+
477
3W
476
478
274
273
DC BUS
BD
NEG
NEG
226
POS
POS
SOLI
D STA
TE RELAY
PRE
CH
ARGE REL
AY
T2
+13V
T1
T3
+13V
SINGLE PHASE DETECT
(LOW=1 PHASE)
MAIN CONTACTOR CONTROL
+13V
INPU
T
B
O
ARD
6J
61
X3
4J
61
1J
60
115V
REC
EPTA
C
LE
33
.05uF
-
320V
80J
TRANS
DU
CER
CURR
ENT
202A
TP3
206A
+
1
5
V
I O
U
T
MAI
N
CH
OKE
L1
+
-
15V
G
N
D
150V
P91
OUTPUT DIODES
D1
-D
8
212
601
CR
1
T3
T2
T1
L3
POS
L2
W
AC
1
NE
G
AC
2
NE
G
AC
3
604
238
231
-15V
+
10W
4
J
9
1
213
216
3
J
9
1
211
2
J
9
1
1
J
9
1
YE
LLOW
THERMAL
LED
253
254
S3 RS232
CO
NNE
CTOR
251
RS232 TRANSMIT
E
D
RS232 COMMON
0V
DC
21A
+40V
DC
THERMOSTAT
H6A
X1
50
+40V
DC
POWER
444
X3A
SWIT
CH BO
ARD #2 (RIGH
T)
NO
TE
S :
N.
A.
P
C
BO
AR
D
CO
M
PO
NENT
S
S
HOW
N
FO
R
REFERENC
E O
N
LY.
A
LL
CO
M
PO
NENTS
A
R
E
NO
T
S
HOW
N.
51
228
32
+15
50
CONTROL BOA
RD
COMMON
- ELECTRODE VOLTAGE SENSE
+ELECTRODE VOLTAGE SENSE
C4
2800uF
500V
2
3
4
5
6
7
1
4
2
3
20
3J
2
4J
2
1J
2
6J
9
8J
7
L5
ELECTRODE SENSE
S1 W
IRE FE
EDER
REC
EPTACLE
A
RC
LINK -
STATUS LED
(H
I FOR RE
D)
52
C
51
L2
L4
+5V
+15V
A
STATUS LED
(H
I FOR GREE
N)
231
604
238
3W
3R
MAIN CONTACTOR CONTROL
220
224
PRE
CH
ARGE CONTROL
505
514
504
RS232 RECEIVE
FAN CONTROL (+)
(N
ORMALLY CLOSE
D)
THERMOSTAT
211
206
52V
115V
X3
H5
H6
A
440-460V
550-575V
AUX
. RE
CONNECT
.022u
800V
2.
7
AUX
ILIARY
TRAN
SF
OR
ME
R
T1
H6A
(550-5
7
5)
H6
H1
H1A
1
C
B3
X3
1J
42
3J
42
5J
42
2J
42
225A
221
222A
223
1J
41
2J
41
3J
41
4J
41
POW
ER
BO
ARD
52
352
32
33A
352A
350
2
3
4
1
S
8
WAT
ER C
OO
L
ER
REC
EPT
AC
LE
TP2
C2
600V
160J
320V
TP1
160J
.05uF
C1
600V
2J
10B
518
220A
OUTPUT RECTIFIER
THERMOSTAT
291
224A
FE
ED HD BD
ET
HERNE
T
BD
1J
85
851
2J
85
852
3J
85
853
4J
85
854
5J
85
855
6J
85
856
7J
85
857
8J
85
858
9J
85
859
1
0J
85
860
1
1J
85
861
1
2J
85
862
1J
84
841
2J
84
842
3J
84
843
4J
84
844
5J
84
845
6J
84
846
7J
84
847
REC
EPT
AC
LE
841
A
B
C
D
E
F
G
I
J
K
N
T
S7 I
/O
REC
EPTACLE
851
1
2
3
4
5
6
7
8
9
10
11
12
IN
T
ERFAC
E
S
6
RO
BOT
IC
844
842
843
845
846
847
67B
539
541
521
522
G
ND
-A
852
853
854
855
856
857
858
859
860
861
862
TA
CH
1A DIFF SIGNAL
TA
CH
1B DIFF SIGNAL
TA
CH
2A DIFF SIGNAL
TA
CH
2B DIFF SIGNAL
SINGLE TA
CH
INPUT
VOLTAGE SENSE
MOTOR "+"
MOTOR "-"
SOLENOID +40V
DC
SOLENOID INPUT
TA
CH
COMMON
TA
CH
+15V
DC
TRIGGER +15V
DC
TRIGGER INPUT
DU
AL PROC.INPUT
4 STEP INPUT
COLD I
NC
H +15V
DC
COLD IN.FORWA
RD
COLD IN. REVERSE
GAS P
UR
GE INPUT
S
HU
TDOWN +15V
DC
S
HU
TDOWN 1 INPUT
S
HU
TDOWN 2 INPUT
INPUT B
TRIGGER +15V
DC
TRIGGER INPUT
DU
AL PROC. INPUT
4 STEP INPUT
COLD I
NC
H +15V
DC
COLD IN.FORWA
RD
COLD IN. REVERSE
GAS P
UR
GE INPUT
S
HU
TDOWN +15V
DC
S
HU
TDOWN 1 INPUT
S
HU
TDOWN 2 INPUT
INPUT B
PO
WE
R B
D.
REC
T.
COMMON
+40V
DC
FEEDER
COMMON
+40V
DC
POWER
03/01/200
7
COMMON
+15V
DC
TA
CH
TA
CH
1A DIFF. INPUT
TA
CH
1B DIFF. INPUT
TA
CH
COMMON
TA
CH
2A DIFF. INPUT
TA
CH
2B DIFF. INPUT
SINGLE TA
CH
INPUT
C
B2
33
2J
83
1J
83
4J
83
3J
83
541
539
522
521
SOLENOID +40V
DC
SOLENOID INPUT
MOTOR "+"
MOTOR "-"
+15V
+5V
CONTROLBOA
RD
COMMON
-15V
A
RC
LINK +5V
A
RC
LINK COMMON
RS232 +5V
RS232 COMMON
+24V
DC
2
+24V G
ND
894
3
5
CAN_L
CAN_H
S5 DEVI
CENET
CO
NNE
CTOR
4
893
892
891
3J
50
503
504
4J
50
505
5J
50
A
506
2J
72
1J
72
3J
72
4J
72
A
RC
LINKH
A
RC
LINK L
5J
75
2J
75
1J
75
4J
75
IGBT
DR
IVE (+)
302
6J
6
1
6J
6
404
8J
6
405
1J
10A
414
418
2J
10A
N.A.
N.A.
C
B1
1J
73
2J
73
53
894
893
892
891
+24V
DC
+24V G
ND
CAN_L
CAN_H
N.A.
N.A.
N.A.
115V
230V
0V
1J
76
3J
76
830
54
D6
V
OL
T
S
EN
S
E
BD
N.A.
1J
1
2J
2
1J
2
4J
1
511
N.A.
2J
47
4J
47
500
540
+40V
DC
POWER
512
67
67A
4J
9
67
3J
1
67B
R5
10
3J
4
268
1
2J
43
262
3J
43
268A
268A
262
ROBOTIC VOLTAGE SENSE
VOLTAGE SENSE SELECT (-)
VOLTAGE SENSE OUTPUT
WIRE FEEDER VOLTAGE SENSE
VOLTAGE SENSE SELECT (+)
IGBT
DR
IVE (+)
V/F (+)
V/F (-)
IGBT
DR
IVE (-)
IGBT
DR
IVE (+)
V/F (+)
V/F (-)
IGBT
DR
IVE (-)
COMMON
+40V
DC
CT
CURR
ENT (-)
CT
CURR
ENT (+)
V/F (+)
V/F (-)
V/F (+)
V/F (-)
CT
CURR
ENT (-)
CT
CURR
ENT (+)
SPI COMMON
SPI +5V
+40V
+40V
+40V COMMON
+40V COMMON
SINGLE PHASE DETECT
(LOW=1 PHASE)
+5V SPI
VOLTAGE SENSE
N.A.
154
A
RC
LINK L
1J
11
2J
11
A
RC
LINK H
153
POS
NEG
HA
RMO
NI
C
FIL
TER
L1A
NEG
POS
612B
2J
82
1J
82
2J
81
1J
81
3J
81
4J
81
3J
82
4J
82
1
4J
85
1
3J
85
886
880
154
153
741
743
800
840
500
540
511
512
A
RC
LINK H
A
RC
LINK L
A
RC
LINK H
A
RC
LINK L
COMMON
+40V
DC
COMMON
+40V
DC
VOLTAGE SENSE
SELECT (-)
VOLTAGE SENSE
SELECT (+)
+
-
ELECTRODE
FAN
10A
7J
4
4J
42
227
POWER DOWN INTE
RU
PT POWER DOWN INTE
RU
PT
1J
4
1
1J
43
267
SPI COMMON
2J
4
6J
43
266
+15V SPI
+15V SPI
SPI COMMON
225
222
N.A.
AU
X
DRIV
ER
BD
8J
1
AD
403
9J
1
AD
406
3J
1
AD
503
4J
1
AD
506
1
0J
1
AD
301
5J
1
AD
302
2J
1
AD
222A
7J
1
AD
225A
1J
1
AD
222
6J
1
AD
225
10W
.022u
800V
2.
7
10W
.022u
800V
2.
7
10W
800V
2.
7
+
C5
2800uF
500V
POS
C
POS
C
11
13
12
14
+
C6
2800uF
500V
POS
C
16
18
+
C7
2800uF
500V
POS
C
15
17
N.A.
414
RED
418
W
HIT
E
11
F
S
12
S
F
514
RED
518
W
HIT
E
16
F
S
15
+40V
DC
+40V
DC
5J
83
6J
83
612
AUX
ILIARY
TRAN
SF
OR
ME
R
T2
4
1
33
32
10A
31
C
B2
AUX FAN
34
32A
(earlier
v
ersion)
32A
S4
115V
REC
EPTA
C
LE
(Neutr
al Bon
de
d)
(Neutr
al Floating)
H4
380-415V
1
0A FUSE
612
G-7
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
 previous next