Lincoln Electric SVM153-A Welding System User Manual


 
NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is pro-
vided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the
machine.
ELECTRICAL DIAGRAMS
G-13
COMMANDER 500
PC BOARD ASSEMBLY - PULL-COIL PC BOARD
NOT TO BE USED FOR PRODUCTION
SEE TITLE BLOCK FOR REVISION LEVEL
EXPERIMENTAL DRAWING
SO
LID EDGE
EN-168
MANUFACTURING TOLERANCE PER E2056
UNLESS OTHERWISE SPECIFIED TOLERANCE
SCALE:
DO NOT SCALE THIS DRAWING
ON 3 PLACE DECIMALS IS ± .002
THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY THE LINCOLN ELECTRIC COMPANY AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS WRITTEN PERMISSION OF THE LINCOLN ELECTRIC COMPANY, CLEVELAND, OHIO U.S.A.
DESIGN INFORMATION
t
DRAWN BY:
WITH PUBLISHED STANDARDS.
DATE:
ON 2 PLACE DECIMALS IS ±.02
MATERIAL TOLERANCE (" ") TO AGREE
ON ALL ANGLES IS ± .5 OF A DEGREE
SUBJECT:
Chg. Sheet No.
ENGINEER:
EQUIPMENT TYPE:
DRAWING No.:
MAP/
ENGINE WELDERS
PULL COIL P.C. BOARD ASSEMBLY
L
NONE
8-26-99
REFERENCE:
SUPERSEDING:
M19423-1
APPROVED:
"X" INFO.
5000762
5000751
XC
11384-1
PC BOARD REFERENCE
DESIGNATORS
1 L11384-B 1 PCB BLANK
2 M19436-3 1 POTTING TRAY
3 S8025-80 2 SELF TAPPING SCREW
4 E2527 112 g EPOXY ENCAPSULATING RESIN
5 E3539 AS REQ'D ELECTRICAL INSULATING COMPOUND
6 T13157-14 4 B1,B2,B3,B4 CONNECTOR,TAB,QC,VERTICAL,1/4,REEL
7 S13490-69 2 C1,C2 CAPACITOR,TAEL,3.9,35V 10%
8 S16668-11 3 C3,C4,C6 CAPACITOR,CEMO,0.1, 50V,10%
9 S16668-5 1 C5 CAPACITOR,CEMO,.022, 50V,20%
10 T12705-34 4 D1,D2,D6,D7 DIODE,AXLDS,1A,400V,FR,1N4936
11 T12705-14 2 D3,D4 DIODE,AXLDS,3A,200V,1N5402
12 T12705-52 1 D5 DIODE,T218,60A,400V,SR
13 T12702-29 2 DZ1,DZ2 ZENER DIODE, 1W,15V,5% 1N4744A
14 S24020-6 1 J65 CONNECTOR,MOLEX,MINI,PCB,6-PIN,TIN
15 S18395-16 2 Q1,Q2 MOSFET/HEATSINK ASBLY,T12704-82&S1810
16 T12704-68 2 Q3,Q4 TRANSISTOR,NPN,TO226,0.5A,40V,2N4401
17 T12704-69 2 Q5,Q6 TRANSISTOR,PNP,TO226,0.5A, 40V,2N4403
18 S19400-2212 4 R1,R4,R17,R18 RESISTOR,MF,1/4W,22.1K,1%
19 S19400-1000 2 R10,R11 RESISTOR,MF,1/4W,100,1%
21 S19400-4751 2 R12,R15 RESISTOR,MF,1/4W,4.75K,1%
22 S19400-1212 1 R16 RESISTOR,MF,1/4W,12.1K,1%
23 S19400-1003 2 R19,R20 RESISTOR,MF,1/4W,100K,1%
24 S19400-1001 5 R5,R6,R7,R13,R14 RESISTOR,MF,1/4W,1.00K,1%
25 S19400-8252 2 R8,R9 RESISTOR,MF,1/4W,82.5K,1%
26 S15128-11 1 X1 IC,COMPARATOR,QUAD,2901N
27 S15128-10 1 X2 VOLTAGE REF,ADJ, PECISION,431I
FOR ITEMS LISTED BELOW REFER TO ELECTRONIC COMPONENT DATABASE FOR COMPONENT
SPECIFICATIONS
DESCRIPTIONITEM PART NO. QTY
BUY PER E3867
TEST PER E3883
BUY AS
IDENTIFICATION CODE
}
PART NO.
{
SCHEMATIC REFERENCE L11383
UNLESS OTHERWISE SPECIFIED:
CAPACITORS = MFD/VOLTS
RESISTORS = 1/4W/OHMS
INDUCTANCE = HENRYS
v
L11384-1B0
}
{
C1
C2
D1
D2
D6
D7
R5
R14
C3
C5
Q3
Q4
Q5
Q6
R1 R4
R6 R7
R9
R10
R11
R12
R13
R15
R16
R17
R18
R19
R20
X1
X2
B4 B3 B2 B1
DZ2
DZ1
D3
D5
Q2
Q1
D4
PULL COIL
L11384-1
R8
C6
C4
J65
(6.14)
(3.64)
N.C.
N.D.
3
2
N.B.
N.A.
NOTES:
N.A. CAUTION: THIS DEVICE IS SUBJECT TO DAMAGE BY STATIC ELECTRICITY.
LINCOLN ELECTRIC TO SEE E2454 BEFORE HANDLING.
N.B. SECURE P.C. BOARD ASSEMBLY IN PLACE WITH ITEM (4), 2 PLACES.
N.C. IDENTIFY COMPLETE ASSEMBLY AND SERIAL CODE WITH PRINTED LABELS PER E3876.
N.D. NO COMPONENTS ON BOTTOM SIDE OF P.C. BOARD.
G-13
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