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ELECTRICAL DIAGRAMS
G-10
POWER WAVE 455/R
SCHEMATIC - CONTROL PC BOARD
SOLID EDGE
MANUFACTURING TOLERANCE PER E2056
UNLESS OTHERWISE SPECIFIED TOLERANCE
SCALE:
DO NOT SCALE THIS DRAWING
ON 3 PLACE DECIMALS IS ± .002
THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY THE LINCOLN ELECTRIC COMPANY AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS WRITTEN PERMISSION OF THE LINCOLN ELECTRIC COMPANY, CLEVELAND, OHIO U.S.A.
DESIGN INFORMATION
t
DRAWN BY:
WITH PUBLISHED STANDARDS.
DATE:
ON 2 PLACE DECIMALS IS ±.02
MATERIAL TOLERANCE (" ") TO AGREE
ON ALL ANGLES IS ± .5 OF A DEGREE
SUBJECT:
ENGINEER:
EQUIPMENT TYPE:
DRAWING No.:
T. KOOKEN
F.V.
INVERTER WELDERS
DIGITAL CONTROL SCHEMATIC
G
NONE
12-15-99
REFERENCE:
SUPERSEDING:
APPROVED:
Chg. Sheet No."X" INFO.
XM5626
XA
6-2-2000A
ADDR17
ADDR17
ADDR17
CAPB_OV
CAPB_OV
FAULT_INT
FAULT_INT
MN_CNT
MN_CNT
VPP_CTRL
PWRDN_INT
PWRDN_INT
PWRDN_INT
SOFTST
SOFTST
CAPB_UV
CAPB_UV
CRYSTAL
CRYSTAL
CAPBOV
CAPBUV
CAPA_UV
CAPA_UV
CAPAOV
CAPAUV
CAPA_OV
CAPA_OV
/IPIPE
THERMOSTAT
/IFETCH
MN_OUT
SSOUT
FREEZE
FREEZE
/CS2
/CS2
/CS2
ADDR19
ADDR19
ADDR18
ADDR18
ADDR16
ADDR16
ADDR16
/BKPT
/BKPT
TSC
ADDR13
ADDR13
ADDR13
LEVEL_IN
LEVEL_IN
/BERR
/BERR
/CSB
/CSB
ADDR14
ADDR14
ADDR14
ADDR15
ADDR15
ADDR15
+15V
SRAM
128KX16
VCC1
VCC2
GND1
GND2
CE'
WE'
OE'
LB'
UB'
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
22
33
11
40
39
41
17
6
34
12
38
37
36
35
32
31
30
29
16
15
14
13
10
9
8
7
1
2
3
4
5
18
19
20
21
24
25
26
27
42
43
44
X27
IS61C12816
INPUT
NC
GND2
GND1
OUTPUT2
OUTPUT1
VS2
VS1
2
3
5
4
7
6
8
1
X2
MIC4451BM
INPUT
NC
GND2
GND1
OUTPUT2
OUTPUT1
VS2
VS1
2
3
5
4
7
6
8
1
X3
MIC4451BM
1
3
2
D83
BAT54S
1
3
2
D82
BAT54S
1
3
2
D80
BAT54S
1
3
2
D81
BAT54S
DQ
12
111
9
X21
DQ
13
111
8
X21
DQ
14
111
7
X21
DQ
15
111
6
X21
DQ
16
111
5
X21
DQ
17
111
4
X21
DQ
18
111
3
X21
PTC
MF-R050
+5V
+5V
+15V
+5V
+5V
+5V
+15V
+15V
+15V
+15V
+5V
+15V
+15V
+5V
+5V
+5V
+5V
+5V
+5V
+5V
+5V
+5V
+5V
+5V
+5V
+5V
1
3
2
D19
BAV99
1
3
2
D78
BAV99
1
3
2
D79
BAV99
C110
20V
22uF
C13
50V
120uF
C46
35V
1uF
C2
35V
1uF
C107
35V
1uF
C119
20V
22uF
C104
1uF
35V
C94
35V
1uF
C12
35V
4.7uF
56
X10
74AC14
13 12
X30
74AC14
12
X30
74AC14
34
X30
74AC14
11 10
X30
74AC14
11 10
X10
74AC14
98
X10
74AC14
1
2
3
Q20
MMBT4401
1
2
3
Q1
MMBT4401
1
2
3
Q6
MMBT4401
1
2
3
Q5
MMBT4401
1
2
3
Q7
MMBT4401
1
2
3
Q4
MMBT4401
1
2
3
Q19
MMBT4401
7
J4
MICRO_CONTROLLER
D8
D7
D6
D5
D4
D3
D2
D1
D0
A18
FC1
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
D15
D14
D13
D12
D11
D10
D9
CS0'
CS1'
CS2'
RESET'
BERR'
HALT'
FC2
FC0
/
/
/
/
/
/
/
/
A0
A23
A22
A21
A20
A19/
/
/
/
/
CS6'
CS7'
CS8'
CS9'
CS10'
/
/
/
CS3'
CS4'
CS5'
PC0/
PC1/
PC2/
PC3/
PC4/
PC5/
PC6/
CSBOOT'
/
/
/
BR'
BG'
BGACK'
DSI
DSO
R/W
/
/
IPIPE'
IFETCH'
CLKOUT
XFC
TSC
FREEZE
BKPT'/DSCLK
PF7
PF6
PF5
PF4
PF3
PF2
PF1
PF0 MODCLK
IRQ1'
IRQ2'
IRQ3'
IRQ4'
IRQ5'
IRQ6'
IRQ7'
TPUCH15
TPUCH14
TPUCH13
TPUCH12
TPUCH11
TPUCH10
TPUCH9
TPUCH8
TPUCH7
TPUCH6
TPUCH5
TPUCH4
TPUCH3
TPUCH2
TPUCH1
TPUCH0
T2CLK
RXD
PQS7
PQS6
PQS5
PQS4
PQS3
PQS2
PQS1
PQS0/MISO
/MOSI
/SCK
/PCS0/ SS'
/PCS1
/PCS2
/PCS3
/TXD
SIZ1
SIZ0
DS'
AS'
RMC'
AVEC'
DSACK1'
DSACK0'/PE0
/PE1
/PE2
/PE3
/PE4
/PE5
/PE6
/PE7
XTAL
EXTAL
83
85
104
105
110
106
111
112
113
114
76
75
71
70
69
68
67
66
65
14
15
16
17
21
22
23
24
27
28
29
30
31
32
33
34
13
95
96
97
98
99
100
101
102
79
81
80
87
90
78
77
103
140
10
9
8
7
6
115
116
117
118
119
122
124
125
127
130
131
132
133
136
137
138
139
64
63
60
58
57
56
52
51
50
49
46
45
44
43
42
41
40
39
143
142
141
5
4
3
94
93
92
X24
MC68332PV
+5V
RES'
VSS
VDD
1
3
2
X23
S80746AN
4.6V/2%
9
J7
2
J7
5
J7
8
J7
13
J7
16
J7
10
J7
6
J7
7
J7
1
J7
15
J7
14
J7
13
J6
14
J6
15
J6
16
J6
9
J6
10
J6
11
J6
12
J6
15
J1
12
J1
5
J1
6
J1
8
J1
7
J1
4
J1
9
J1
14
J1
13
J1
5
J6
6
J6
7
J6
8
J6
4
J6
3
J6
2
J6
1
J6
3
J1
11
J1
10
J1
VDDE
VDDSYN
VSSE
G1
G2
G3
G4
G5
G6
G7
G8
G9
G10
G11
G12
G13
G14
VSTDBY
V10
V9
V8
V7
V6
V5
V4
V3
V2
V1
V11
V12
144
135
121
109
89
86
72
61
47
37
19
11
38
2
12
20
35
48
54
62
74
82
91
107
120
128
134
26
25
84
X24
MC68332
512Kx16
FLASH
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
OE'
WE'
CE'
GND2
GND1
BYTE'
RP'
WP'
A18
A17
A16
VCC
VPP
37
13
16
17
48
47
12
14
28
11
26
27
46
45
43
41
39
36
34
32
30
44
42
40
38
35
33
31
29
1
2
3
4
5
6
7
8
18
19
20
21
22
23
24
25
X25
TE28F800B5-B90
3
21
D90
BAV70LT1
3
21
D91
BAV70LT1
3
21
D89
BAV70LT1
3
21
D86
BAV70LT1
3
21
D85
BAV70LT1
3
21
D84
BAV70LT1
CPLD
IO9B
IO10B
IO11B
IO12B
IO13B
IO14B
IO15B
IO16B
IO17B
GND1
GND2
GND3
IO1A
IO2A
IO4A
IO6A
IO8A
IO9A
IO10A
IO11A
IO12A
IO13A
IO14A
IO15A
IO16A
IO17A
IO1B
IO2B
IO4B
IO7B
IO8B
GCK1
GCK2
GCK3
GTS1
GTS2
GSR
TCK
TMS
TDI
TDO
VCC2
VCC1
VCCIO
25
17
4
19
20
21
22
23
27
28
29
30
31
32
37
38
39
18
16
14
13
12
8
7
6
5
3
2
42
41
40
33
34
36
1
44
43
26
15
35
24
9
10
11
X17
XC9536-15-VQ44I
LED7
RED
3
1
2
Q10
IRLR120N
10A,100V
3
1
2
Q9
IRLR120N
10A,100V
(4)
(4)
(4)
(4)
(4)
(4)
(2)
(2)
(4)
(4)
(4)
(4)
(4)
(4)
(4)
(3)
(3)
(4)
(2)
(1)
(4)
(4)
(4)
(4)
(4)
(4)
(4)
(3)
(3)
(3)
(4)
(4)
(4)
(4)
(4)
(4)
(4)
(1,4)
(2)
(2,3,4)
(4)
(3)
(2)
(3)
(4)
(3)
(3)
(4)
(4)
(2,4)
(3,4)
(3,4)
(4)
(2)
2
J5
3
J5
4
J5
1
J5
D114
MMBR130LT3
D115
MMBR130LT3
D76
MMBR130LT3
D77
MMBR130LT3
D8
1/2W
5.1V
MMSZ5231
D7
1/2W
5.1V
MMSZ5231
D5
1/2W
5.1V
MMSZ5231
D2
1/2W
5.1V
MMSZ5231
D24
1.5W
18V
1SMB5931
D29
1.5W
18V
1SMB5931
D6
1/2W
5.1V
MMSZ5231
D31
1.5W
18V
1SMB5931
D9
1/2W
5.1V
MMSZ5231
D30
1.5W
18V
1SMB5931
D17
1/2W
5.1V
MMSZ5231
D32
1.5W
18V
1SMB5931
D15
1.5W
16V
1SMB5930
D44
1/2W
5.1V
MMSZ5231
D18
1.5W
16V
1SMB5930
D25
1/2W
5.1V
MMSZ5231
C135
1uF
C141
0.1uF
C122
0.1uF
C123
0.1uF
C6
820pF
C72
820pF
C69
4700pF
C5
820pF
C70
820pF
C71
820pF
C3
820pF
C74
820pF
C15
100pF
C18
100pF
C4
820pF
C43
820pF
C67
0.1uF
C25
100pF
C44
4700pF
C22
100pF
C99
0.1uF
C108
0.1uF
C27
100pF
C68
0.1uF
C73
0.1uF
C105
0.1uF
C95
0.1uF
C106
0.1uF
C120
0.1uF
C109
0.1uF
C93
0.1uF
C90
0.1uF
C113
0.1uF
C111
0.1uF
C11
0.1uF
C14
0.1uF
C136
1uF
C142
0.1uF
QD
OE'
LE
192
1
11
X21
74AC573
C143
330pF
D3
S1G
D4
S1G
1
2
3
Q15
MMBT4403
R261
10.0K
R260
10.0K
R259
10.0K
R256
1K
R255
1K
R254
10.0K
R258
10.0K
R257
10.0K
R203
22.1K
R242
10.0K
R36
475
R40 475
R84
475
R85
475
R199
10.0K
R200
10.0K
R168
1.00k
R169
1.00K
R1361.00k
R135
1.00K
R35
22.1K
R38
22.1K
R100
475K
R99
10.0K
R33
10.0K
R2
47.5
R3
47.5
R34
1.00K
R16
475
R18
475
R10
475
R19
475
R17
475
R9
475
R42
4.75K
R14
475
R43
4.75K
R37
22.1K
R39
22.1K
R81
475
R88
475
R87
10.0K
R183
750
R20
475
R90
1.00K
R8
22.1K
R32
2.21K
R47
4.75K
R15
475
R46
4.75K
R185
10.0K
R21
475
R51
4.75K
R174
10.0K
R11
475
R41
475
R187
26.7K
R179
3.32K
R180
10.0K
R186 10.0K
R18910.0k
R172
10.0K
R170
10.0K
R16410.0K
R18110.0K
R171
1.00K
NOISE_GND
NOISE_GND
D
D
D
D
D
D
DD
NOISE_GND
D
NOISE_GND
D
NOISE_GND
D
NOISE_GND
NOISE_GND
NOISE_GND
D
D
DNOISE_GND
D
NOISE_GND
NOISE_GND
D
NOISE_GND
NOISE_GND
NOISE_GND
DDD
D
NOISE_GND
D
D
NOISE_GND
D
D
D
D
D
D
D
DATA[0:15]
DATA[0:15]
ADDR[1:19]
ADDR[1:19]
BANK1
FAULT
SIGNAL
0V = NORMAR
0V = NORMAR
5V = FAULT
5V = FAULT
SINGLE/THREE PHASE DETECT THERMOSTAT
FILTER CAPACITOR VOLTAGE MONITORING
ADDR8
ADDR8
ADDR8
DATA5
DATA5
DATA5
RMCRMC
DATA15
DATA15
DATA15
DATA9
DATA9
DATA9
DATA4
DATA4
DATA4
DATA12
DATA12
DATA12
DATA8
DATA8
DATA8
DATA8
DATA7
DATA7
DATA7
DATA7
DATA11
DATA11
DATA11
DATA11
DATA10
DATA10
DATA10
ADDR9
ADDR9
ADDR9
ADDR10
ADDR10
ADDR10
ADDR11
ADDR11
ADDR11
ADDR12
ADDR12
ADDR12
DATA1
DATA1
DATA1
DATA1
DATA3
DATA3
DATA3
DATA3
DATA2
DATA2
DATA2
DATA2
DATA14
DATA14
DATA14
ADDR6
ADDR6
ADDR6
ADDR7
ADDR7
ADDR7
DATA13
DATA13
DATA13
DATA6
DATA6
DATA6
DATA6
ADDR3
ADDR3
ADDR3
ADDR4
ADDR4
ADDR4
FPGA_BADFPGA_BAD
IACK
INT_1_3PH
/AS /AS
ADDR5
ADDR5
ADDR5
TPU2
MOSI
TPU3
SCK
SPI_CS2
/CS0
/CS0
/CS0
FPGA_CS
SPI_CS0
CLK
CLK
STT_ON
SPI_CS3
R/W R/W
R/W
R/W
R/W
TPU5
TPU6
ADDR2
ADDR2
ADDR2
/DS
/DS /DS
DATA0
DATA0
DATA0
DATA0
MISO
ADDR1
ADDR1
ADDR1
OUTPUT_ON
OUTPUT_ON
OUTPUT_ON
TPU0
SPI_CS1
CLK_8
TPU1
SCK7
MISO7
SPI_LATCH7
FAN_CONTROL
FPGA_INT FPGA_INT
THERMAL_LED
MISC1
MISC0
TPU4
INT_100
/CS1
/CS1
/CS1
FPGA_DONEFPGA_DONE
FET_B
DSP_RESET
CAP1
FPGA_RESET FPGA_RESET
CAP0
FET_A
FUNCEN
CMP0
CMP2
CMP4
DISABLE_455
VPP
PRI_OC
OVR_CUR
RESET_RAMP
CLR_CAP
SYS_RESETSYS_RESET
STROBE_AD
/RES
/RES
/RES
/RES
/RES
/RES
/RES
/RES
/RES
/RES
/RES
CAN_CS
INT_CAN INT_CAN
RS232_RXD
RS232_TXD
3789-1D0/1
G-10
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NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.