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ELECTRICAL DIAGRAMS
G-2
PIPELINER® 200
WIRING DIAGRAM - CODE 10660 - (L11402)
A
543
2
1
NEGATIVE
SELECTOR
SWITCH
WELDER
LEAD BLOCK
42
602A
U
1
2
3
4
5
6
600A
41
GENERA
TO
R
N
600B
610
602B
J5
P9
J8
POSITIVE
P10
N
U
RHEOSTAT
(CC
-)
(CC+
)
&
(
CV+ WITH W.F.M
.)
Y
B
W
G
PLUG FOR
REMOTE CONTROL
POTENTIOMETER
B
*
P8
1
2
3
4
5
6
X
41
60
0
42
60
2
W
R
BE
LO
W
SEE
*
SWITCH FOR LOCAL OR REMOTE CONTROL
SHOWN
I
N LOCAL POSITION.
REMOTE CONTROL RECEPTACLE & SWITCH
X
Y
#2 HEAVY LEAD
WIRE FEED MODULE (OPTIONAL)
WIRE FEED
MODULE
W
.F
.M
.
CO
NT
R
OL
PANEL
NEG.
POS.
OUTPUT TERMINALS
CONNECT TO POS. & NEG.
{
CONNECT TO NEG.
BRUSH HOLDER
608
609
#2 HEAVY LEAD
#8 LEAD
NEGATIVE CV
OUTPUT TERMINAL
PANEL
MACHINE MUST NOT BE RUNNING
WHEN MAKING THESE CONNECTIONS.
ON MACHINE, REMOVE PLUG
"
P10
"
FROM CONNECTOR
"
J5
".
CONNECT PLUG
"
P5
"
ON W.F.M. TO CONNECTOR
"
J5
"
ON MACHINE.
PLUG
(P5)
200 AMP
THERMOSTAT
ASSEMBLY
INLINE
CONNECTORS
RE
MOT
ECO
NT
R
OL
P
OT
E
NT
I
OM
ETER BOX
L11402
PIPELINER 200G WIRING DIAGRAM
CONNE
CT
TO
CASE
'
NEUTRAL BONDED TO FRAME
NEUTRE RACCORDE AU BATI
A
K924-4 REMOTE CONTROL (OPTIONAL)
W
IT
H MACHINE NO
T
RUNNING
,
REMOVE PLUG
"
P9
"
ON MACHINE
F
ROM CONNECTOR
"
J8
".
THEN CONNEC
T
PLUG
"
P8
"
ON REMOTE CONTROL
T
O CONNECTOR
"
J8
"
ON MACHINE.
CAU
TI
ON
:
DAMAGE CAN OCCUR
TO
T
HE REMOTE CONTROL
SW
IT
CH
IF I
T I
S USED
W
IT
HOU
T T
HE
"
P11
"
PLUG
FEED MODULE
I
NSTALLED.
I
F
AWIRE
F
EED MODULE
I
S
I
NSTALLED
,
W
IT
H
T
HE MACHINE O
FF,
DISPOSE O
F T
HE
UNCONNECTED PLUG
"
P10
" (
IF
ONE
I
SON
T
HE MACHINE
) F
ASTEN
T
HE NEW PLUG
"
P11"
NEARBY
,
LEAVING
IT
UNCONNECTED.
IF
NO WIRE
F
EED MODULE
I
S
I
NSTALLED
,
W
IT
H
T
HE MACHINE O
FF,
DISCONNEC
T
PLUG
"
P10"
ON
T
HE MACHINE
F
ROM CONNECTOR
"
J5
".
CONNEC
T
PLUG
"
P11
"
FROM
T
HE REMOTE CONTROL
K
IT
TO CONNECTOR
"
J5
"
ON
T
HE MACHINE.
SEE BELOW
SHOWN AS VIEWED FROM REAR.
CONTROL PANEL COMPONENTS
1
2
3
4
5
6
7
8
9
10
11
12
**
**
CURRENT
SENSOR
CAU
TI
ON
:
DAMAGE CAN OCCUR
T
O
T
HE REMOTE CONTROL SW
IT
CH
IF I
T I
S USED
W
IT
HOU
T T
HE
"
P11
"
PLUG
I
NSTALLED OR A WIRE
F
EED MODULE
I
NSTALLED.
ON PIPELINER 200G MACHINES
,
CONNEC
T
RED AND BLACK LEADS ON REMOTE
T
O
E
TO
EXCITER
OUTPUT
RED AND BLACK LEADS ON MACHINE.
R
FOR
REMOTE
OPTION
B
W
3
2
1
4
RESISTORS
INSTALLED OR A WIRE
1
2
3
4
56
7
8910
11
12
P11
E
BE
LO
W
SEE
*
RECEPTACLE
B
ELECTRICAL SYMBOLS
LEAD COLOR CODE
PER E1537
B
-
BLACK
G
-
GREEN
N
-
BROWN
R
-
RED
U
-
BLUE
W
-
WHITE
Y
-
YELLOW
+
-
+
84
-
51
60
EXC
+
70
S
B
+
GROUND
TO
BASE
GROUND
TO
ENGINE
3
4
5
14
61
62
15
19
ZENITH THROTTLE
BOD
Y
CONTROL
LER
71
72
82
81
76
74
73
83
9
9E
78
99
80
89
21
22
+ -
-
WHIT
E
CONNE
CTOR
BLA
CK
CONNE
CTOR
11
9854
3
1
1713
-
+
96
9
9D
8
7A
W
AT
ER
TEM
P.
S
EN
SOR
A
B
AIR
TEM
P.
S
EN
SOR
95
CB5
ABC
93
#
INJECTOR
THROTTLE PLAT
E
MOTOR
A
B
92
91
90
97
9
7A
9
9B
9
9C
67
2
MAP SENSOR
12
COIL
DIS
TR
IB
UT
OR
IDLER
SW
IT
CH
A
LT
ERNA
TO
R
IGN
IT
ION
SW
IT
CH
STA
RT
ER
MOTO
R
ENGINE
HOUR
M
ETER
ENGIN
E
FAILURE
LAM
P
STA
RT
WATER
T
EMP.
GAUGE
S
A
B
94
FU
EL P
UM
P
77
OIL PRESS.
GAUGE
S
CONTROL PA
NEL
G
ROU
N
D SCR
EW
69
45
R
G
87
9
9A
9
7B
9
7C
50
8
7B
1
0 K
RP
M CONTROL
43
1 2
3
2
1
A
MM
ETER
SEN
SO
R
WAT
E
R T
EMP. S
ENDER
SEN
SO
R
OIL PR
ESSUR
E S
WITC
H
& S
EN
SO
R
S
WI
TCH
WK
G
P
ART
S
SU
P
PLIED
WITH ENGINE
610B
TH
ESE LEADS
M
US
T
BE RO
UT
ED
T
HRU
CURRE
NT
SENSOR IN
T
HE SAME
(
CURRE
NT
F
LO
W)
DIRE
CT
ION AS SHOWN.
G-2
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.
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