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INSTALLATION
AAA-5 AAA-5
PIPELINER® 200G
PRE-OPERATION SERVICE
READ the engine operating and maintenance instruc-
tions supplied with this machine.
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OIL
This unit is supplied from the factory with the engine
crankcase filled with a high quality SAE 10W/30 oil.
This oil should be acceptable for most typical ambient
temperatures. Consult the engine operation manual
for specific engine manufacturers recommendations.
Upon receipt of the welder, check the engine dipstick to
be sure the oil is at the “full” mark. Add if required. DO
NOT OVERFILL.
FUEL
Fill the fuel tank with the grade of fuel recommended in
the Engine Operatorʼs Manual. Make sure fuel valve on
the sediment bowl is in the open position.
COOLING SYSTEM
The radiator has been filled at the factory with a 50-50
mixture of ethylene glycol antifreeze and water. Check
the radiator level and add a 50-50 solution as needed.
(See engine manual or antifreeze container for alter-
nate antifreeze recommendations.)
BATTERY CHARGING
The Pipeliner® 200G is equipped with a wet charged
battery. The charging current is automatically regulat-
ed when the battery is low (after starting the engine) to
a trickle current when the battery is fully charged.
When replacing, jumping, or otherwise connecting the
battery to the battery cables the proper polarity must
be observed. The correct polarity is NEGATIVE
GROUND.
CAUTION
GASES FROM BATTERY can explode.
• Keep sparks, flame and cigarettes
away.
BATTERY ACID can burn eyes and
skin.
• Wear gloves and eye protection and be
careful when boosting, charging or work-
ing near battery.
To prevent EXPLOSION when:
a) Installing a new battery - disconnect the
negative cable from the old battery first and
connect the negative cable to the new battery
last.
b) Connecting a battery charger - remove the
battery from the welder by disconnecting the
negative cable first, then the positive cable and
battery clamp. When reinstalling, connect the
negative cable last.
c) Using a booster - connect the positive lead to
the battery first, then connect the negative lead to
the ground lead on the base.
To prevent ELECTRICAL DAMAGE when:
a) Installing a new battery.
b) Using a booster.
Use correct polarity - Negative Ground.
To prevent BATTERY DISCHARGE, turn ignition
switch off when engine is not running.
• To prevent BATTERY BUCKLING, tighten nuts on
battery clamp until snug.
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WARNING
• Stop engine while fueling.
• Do not smoke when fueling.
• Keep sparks and flame away
from tank.
• Do not leave unattended while
fueling.
• Wipe up spilled fuel and allow
fumes to clear before starting
engine.
• Do not overfill tank, fuel expan-
sion may cause overflow.
GASOLINE FUEL ONLY
------------------------------------------------------------------------
WARNING
GASOLINE
can cause fire
or explosion.
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