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ELECTRICAL DIAGRAMS
G-3
PIPELINER® 200
WIRING DIAGRAM - CODE 10913, 11136 - (L11864)
L11864
PIPELINER 200G WIRING DIAGRAM
B
A
543
2
1
NEGA
TI
VE
SELECTOR
SW
IT
CH
WELDER
LEAD BLOCK
42
602A
U
1
2
3
4
5
6
600A
41
GEN
ERATOR
N
600B
610
602B
J5
J8
POS
ITI
VE
P10
N
U
RHEOSTAT
(CC
-)
(CC+
)
&
(
CV+ W
IT
HW
.F.
M
.)
Y
B
W
G
PLUG
F
OR
REMOTE CONTROL
POTEN
TI
OMETER
B
41
600
42
602
W
R
S
WITC
H FOR LOC
AL OR
IN LOCAL POSITION.
X
Y
#2
HEAVY LEAD
WIRE FEED MODULE (OPTIONAL)
WIRE FEED
MODULE
CONTRO
L
P
AN
EL
NEG.
POS.
OUTPU
T T
ERMINALS
CONNEC
T T
OPOS
.
&NEG.
{
CONNEC
T T
ONEG.
BRUSH HOLDER
608
609
#2
HEAVY LEAD
#8
LEAD
NEGA
TI
VE CV
OUTPU
T T
ERMINAL
PANEL
MACHINE MUST NOT BE RUNNING
WHEN MAKING THESE CONNECTIONS.
ON MACHINE
,
REMOVE PLUG
"
P10
"
FROM CONNECTOR
"
J5
".
CONNEC
T
PLUG
"
P5
"
ON W
.F.
M
. T
O CONNECTOR
"
J5
"
ON MACHINE.
PLUG
(P5)
200 AMP
THERMOSTAT
ASSEMBLY
INLINE
CONNECTORS
REM
OTE CONTROL
POT
ENTIOM
ET
ER
BO
X
CONNECT
TO CAS
E
'
NEUTRAL BONDED
T
O
F
RAME
NEUTRE RACCORDE AU BA
TI
K924-5 REMOTE CONTROL (OPTIONAL)
SHOWN AS VIEWED
F
ROM REAR.
CONTROL PANEL COMPONENTS
1
2
3
4
5
6
7
8
9
10
11
12
CURRENT
SENSOR
E
TO
EXC
IT
ER
OUTPUT
R
B
W
3
2
1
4
RESISTORS
E
REC
E
PT
ACL
E
B
ELECTRICAL SYMBOLS
LEAD COLOR CODE
PER E1537
B
-
BLACK OR
GRAY
R
-
RED OR
PINK
W
-
WH
IT
E
Y
-
YELLOW
+
-
+
84
-
51
60
E
XC
+
70
S
B
+
GROUND
TO B
ASE
GROUND
TO ENGINE
3
4
5
14
61
62
15
19
ZENITH
THROTTLE
BO
DY
CONTR
OLLER
71
72
82
81
76
74
73
83
99E
78
99
80
89
21
22
+-
-
W
HITE
CON
NE
CTOR
BLA
CK
CON
NE
CTOR
119854
3
1 1713
-
+
96
99D
87A
W
ATER
TEMP
.
S
EN
SO
R
A
B
AI
R
TEMP
.
S
EN
SO
R
95
CB5
A BC
93
#
INJ
ECTO
R
THROTTLE PL
ATE
MOTOR
A
B
92
91
90
97
97A
99B
99C
67
2
MA
P
S
EN
SOR
12
COIL
DISTRIBUTOR
IDLER
S
WITCH
ALTERN
ATOR
IGNI
TION
S
WITCH
ST
ART
ER
MOTOR
ENGIN
E
HOUR MET
ER
EN
GIN
E
FAILUR
E
LAMP
ST
ART
W
AT
ER TE
M
P.
GAUG
E
S
A
B
94
FUEL PUM
P
77
OIL
PR
ES
S.
GAUG
E
S
CONTROL PA
NEL
G
ROU
N
D SCR
EW
69
45
R
G
87
99A
97B
97C
50
87B
10 K
RPM
CO
NTROL
4
3
1 2
3
2
1
A
MM
ET
ER
SENSO
R
WATE
R
TE
MP.
SEN
DE
R
SENSO
R
O
IL P
RESSU
RE SW
ITCH
& SENS
OR
SW
ITCH
WK
G
P
ARTS
S
UP
PLI
ED
W
ITH
EN
GIN
E
REMOTE CO
NTR
OL SHO
WN
P8
X
R
TH
ESE LEADS
M
US
T
BE RO
UT
ED
T
HRU
CURRE
NT
SENSOR IN
T
HE SAME
(CURRE
NT
F
LO
W
)
DIRE
CT
ION AS SHOWN.
610B
*
G
-
GREEN
U
-
BLUE
W.F.M.
G-3
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.
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