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TROUBLESHOOTING & REPAIR
F-61 F-61
RANGER 250
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ENGINE/STATOR/ROTOR REMOVAL AND REPLACEMENT (continued)
FIGURE F.26 – BATTERY AND CASE BACK REMOVAL
ACCESS PANEL
SCREWS (3)
REMOVAL PROCEDURE
Engine Preparation and Lead Disconnection
1. Turn the engine off.
2. Perform the Case Cover Removal proce-
dure.
3. Disconnect the spark plug wires from the
spark plugs.
4. Perform the Power Module Capacitor
Discharge procedure.
5. Using the 3/8" socket wrench, remove the
screws holding the battery access panel to
the case back. Slide the panel, with the bat-
tery attached, out of the machine far enough
to access the battery cables. See Figure
F.26.
6. With the 1/2" wrench, loosen the bolt on the
negative battery cable clamp. Remove the
clamp and cable from the post.
7. Using the 3/8" socket wrench, remove the
eight screws holding the case back to the
machine base (four on each side). Remove
the case back.
8. Using the 1/2" wrench, remove the engine
ground strap where it connects to the engine
mounting foot on the left side.
9. Note the position of the choke cable for
reassembly purposes. Using the 5/16" nut
driver, remove the clamp holding the engine
choke cable to the choke control lever. Flex
the cable outward to free it from the lever.