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TROUBLESHOOTING & REPAIR
F-14 F-14
RANGER 250
ENGINE
ACCESS
DOOR
HINGES
FIGURE F.1 – DOOR REMOVAL
CASE COVER REMOVAL AND REPLACEMENT PROCEDURE (continued)
REMOVAL PROCEDURE
1. Turn the engine off.
2. Unlatch and open the engine service
access doors.
3. For each door, lift up on the stop pin and
slide the door off the hinge. It may be nec-
essary to lightly tap the door with a rubber
mallet to free it from the hinge. See Figure
F.1.
4. Using the 9/16" wrench, remove the
exhaust pipe extension.
5. Remove the cover seal from around the lift
bail.
6. Using the 3/8" wrench, remove the sheet
metal and machine screws holding the case
cover in place.
7. Using the 3/8" wrench, remove the sheet
metal screws from the right and left case
sides. Tilt each side back and lift up to free
the bottom tabs from their slots.
8. Lift the case cover off the machine.
NOTE: It is not necessary to remove the gas
cap in order to take the case cover off the
machine. Leave the gas cap on when working
on the Ranger 250.
REPLACEMENT PROCEDURE
1. Install the right and left case sides and
screw them in place.
2. Carefully set the case cover in place.
Replace the lift bail cover seal.
3. Install the exhaust pipe extension.
4. Install the screws that hold the case cover
in place.
5. Install the doors by lifting the stop pins and
sliding each door onto its hinges.
6. Close and latch the doors.