Lincoln Electric DC-655 Soldering Gun User Manual


 
GENERAL DESCRIPTION
The DC-655 is an energy efficient constant voltage DC
power source that produces outstanding arc charac-
teristics for multiple CV or CC welding processes.
Four models are available:
Domestic - all 60 Hertz models except
230/460/575v.
NEMA Class 1 rated
Canadian - 230/460/575v 60 Hertz
NEMA Class 1 rated
European - 50/60 Hertz models “CE” qualified
and rated for IEC 974-1
Export - 50/60 Hertz models NEMA Class 1 rated
RECOMMENDED PROCESSES AND
EQUIPMENT
The DC-655 is designed for CV or CC processes.
CV processes include: GMAW (MIG) and FCAW (flux-
cored) welding, plus the capability of CV submerged
arc welding and air carbon arc gouging. It produces
outstanding welding performance with a single range
full output control knob.
CC processes include stick welding, CC submerged
arc and superior air carbon arc gouging with up to 3/8”
(10 mm) diameter carbons. The same single range full
output control knob is used and paralleling capability
is provided.
The DC-655 is recommended for use with Lincoln’s
DH-10 or LN-10 as well as the LN-7*, LN-7 GMA*, LN-
742, LN-8*, LN-9*, LN-9 GMA*, LN-23P and LN-25
semiautomatic wire feeders. It is also recommended
for use with the NA-3, NA-5 and NA-5R automatic
feeders. “Cold starting” for sub-arc or across arc
“touch-sensing” can be used.
* The 14-pin MS receptacle on the European models
does not provide 115 VAC for these feeders; 115
VAC must be obtained from terminal strip.
Two DC-655’s may be paralleled in a “master” and
“slave” interconnection using the K1611-1 Paralleling
kit.
DESIGN FEATURES AND
ADVANTAGES
Separate output terminals for selecting high or low
inductance as recommended for the welding
process.
Power on/off switch with pilot light and thermostat
tripped indicator light.
Full range output voltage (CV mode) and current (CC
mode) control for easy operation.
Panel switches behind a latched front panel for
remote or local output control, output on or remote
selection, and CC, CV Sub-arc or CV MIG mode
selection.
Panel knob settable CC arc force control with built-
in adjustable “Hot Start”.
High efficiency output, and selectable “sleep mode”
idle mode timer which shuts down input power if not
used for extra energy conservation.
Fan as needed (F.A.N.). Solid state thermally con-
trolled fan operates cooling fan only when required.
Minimizes power consumption, operating noise and
dust intake.
Hinged cover to protect output terminals and auxil-
iary connections.
• Electronic and thermostatic protection for current
overload and excessive temperatures.
42 VAC, 10 amp auxiliary power available for the wire
feeder; circuit breaker protected.
• 115 VAC, auxiliary power available for the wire feed-
er; circuit breaker protected. 20 amp breaker on
Domestic model and 15 amp breaker on Canadian,
European, and Export Models.
115 VAC duplex plug receptacle available on
Domestic and Canadian Models. 20 amp breaker on
Domestic Models and 15 amp breaker on Canadian
Model.
220 VAC receptacle on European and Export models
for connecting to a water cooler. Protected by 2 amp
breaker.
Single MS-type (14-pin) connection for wire feeder.
Optional Field Installed Digital or Analog Voltmeter/
Ammeter kits are available.
Optional dual feeder kit for like polarity connection of
two wire feeders. Easy panel installation.
Optional Dual Process Switch for two processes
with polarity change and electrical isolation.
WELDING CAPABILITY
The DC-655 has the following Output and Duty Cycle
based on operation for a 10 minute period:
650 Amps, 44 Volts at 100%
815 Amps, 44 Volts at 60%
OPERATION
B-3 B-3
IDEALARC DC-655
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