Emerson 400 VMC Air Compressor User Manual


 
SECTION 105-R
VILTER MANUFACTURING CORPORATION
February 2001
PAGE 17
Replaces
440 VMC COMPRESSORS
March 1975
CYLINDER LINER AND CAPACITY CONTROL REPLACEMENT PARTS
1200 RPM HIGH STAGE AND TWO-STAGE COMPRESSORS (Serial Number 3638 to as indicated) **
NO. REQ. PER COMPRESSOR SERIAL NO.
ITEM DESCRIPTION
SINGLE STAGE
TWO-
STAGE
PART
NO. OF CYL.
2 4 6 8 12 16 6 12 FROM THRU NUMBER
401 Cylinder Liner Kit (w/Unload-Std.) 1* 2 4 4 8 8 - - - - 3638 Present KT072
Thru Cylinder Liner Assy (w/Unload-Hi Suct #) - - 2 4 4 8 8 - - - - 3638 Present A31194B
406 Cylinder Liner Kit (w/Unloading) - - - - - - - - - - - - 3* 6* 3638 14203 KT072
Cylinder Liner Assy (w/Unloading) - - - - - - - - - - - - 3* 6* 14204 Present A33179B
401 Cylinder Liner Kit (w/o Unloading) 2 2 2 4 4 8 - - - - 3638 Present KT071
Thru Cylinder Liner Kit (w/o Unloading) - - - - - - - - - - - - 6 12 3638 14203 KT071
402A Cylinder Liner Kit (w/o Unloading) - - - - - - - - - - - - 3* 6* 3638 14203 KT071
Cylinder Liner Kit (w/o Unloading) 1* - - - - - - - - - - - - - - 3638 Present KT071
401 Cylinder Liner Assy (w/o Unloading) - - - - - - - - - - - - 6 12 14204 Present A33179A
Thru Cylinder Liner Assy (w/o Unloading) - - - - - - - - - - - - 3* 6* 14204 Present A33179A
402B
401 Liner, Cylinder 2 4 6 8 12 16 - - - - 3638 Present 32687A
401 Liner, Cylinder - - - - - - - - - - - - 6 12 3638 14203 32687A
401 Liner, Cylinder - - - - - - - - - - - - 6 12 14204 Present 33179A
402 Seal, ‘O’ Ring (Upper) 2 4 6 8 12 16 6 12 3638 Present 2176BH
402A ++ Pin, Roll 8 16 24 32 48 64 24 48 7000 Present 1193Q
402B Seal, ‘O’ Ring (Lower) - - - - - - - - - - - - 6 12 14204 Present 2176BL
402 Lift Ring & Post Assy (Std) 1* 2 4 4 8 8 3* 6* 3638 Present A33351A
403 Lift Ring & Post Assy (Hi-Suct #) - - 2 4 4 8 8 - - - - 3638 Present A33351A
405 Spring, Lift 4* 8 16 16 32 32 12* 24* 3638 Present 33352A
406 Pin, Lift 4* 8 16 16 32 32 12* 24* 3638 Present 33350A
407 Plate, Suction Valve 2 4 6 8 12 16 6 12 3638 Present 31909A
410B
411A & Piston Kit, Cap. Red. (Oil Actuated+) 1* 1 2 2 4 4 3* 6* 19247 22799 KT364
412
410,
411 & Piston Kit, Cap. Red. (Gas Actuated+) 1* 1 2 2 4 4 3* 6* 3638 19246 KT034
412 30000 32499
410 Piston Ring (Steel-For Gas Actuated) 4* 4 8 8 16 16 12* 24* 30000 32499 31989L
410A ‘O’ Ring (Rubber-For 0.187” Groove) 1* 1 2 2 4 4 3* 6* 19247 22673 2176AX
410B Ring Set (PTFE-For 0.120” Groove) 1* 1 2 2 4 4 3* 6* 22674 22799 2557A
411/411
A
Piston, Unloader (Gas or Oil) 1* 1 2 2 4 4 3* 6* - - - - - - Order Kit
412 Pin, Long Pivot 1* 1 2 2 4 4 3* 6* 3638 22799 33250C
413 Cap Cont Mech Assy (Std-Single) + 1* - - - - - - - - - - 3* 6* 150 22799 A33577A
Thru Cap Cont Mech Assy (Std-Double) + - - 1 2 2 4 4 - - - - 150 22799 A33354A
420 Cap Cont Mech Assy (Hi-Suct #) + - - 1 2 2 4 4 - - - - 150 22799 A35253A
413 Arm, Yoke Lifting 1* 1 2 2 4 4 3* 6* 150 22799 33338A
414 Yoke Assembly (Std-Single) 1* - - - - - - - - - - 3* 6* 150 22799 A33575A
414 Yoke Assembly (Std-Double & Hi Suct) - - 1 2 2 4 4 - - - - 150 22799 A33335A
415 Pin,
3
/
8
” x
11
/
16
lg. Roll 1* 1 2 2 4 4 3* 6* 150 22799 1193X
416 Pin, Short Pivot 1* 1 2 2 4 4 3* 6* 30000 32499 33250B
417 *** Spring, Unloader Yoke (Std) 4* 4 8 8 16 16 12* 24* 30000 32499 33686A
417 Spring, Unloader Yoke (Hi-Suct #) 6 6 12 12 24 24 - - - - 30000 32499 33686A
418 Yoke Guide Assembly (std-single) 1* - - - - - - - - - - 3* 6* 30000 32499 A33576A
418 Yoke Guide Assembly (std-double) - - 1 2 2 4 4 - - - - 30000 32499 A33347A
418 Yoke Guide Assembly (Hi Suct #) - - 1 2 2 4 4 - - - - 30000 32499 A35248A
419 Screw,
3
/
8
” x 1” Cap Lock 2* - - - - - - - - - - 6* 12* 30000 32499 1352D
420 Spacer, Sleeve 2* - - - - - - - - - - 6* 12* 30000 32499 33618A
NOTES:
* These items are used on Two-Stage and 2 cylinder compressors only when equipped with unloading. For single cylinder
unloading, the yoke assembly (Item 414) and the two pins on the yoke guide assembly (Item 418) have drilled and tapped holes
to accommodate screws (Item 419) and spacers (Item 420).
** Replacement parts for 1200 RPM compressors with serial numbers below 3638 are on pages 25 and 26.
*** Spring part number was 33353A and quantity was 6. Replace all springs in the assembly.
+ Actuation type can be determined by checking unloading solenoid valve – oil uses three-way valves, gas uses two-way valves.
For serial numbers above these, see page 19.
++ Four “roll pin” holes are drilled thru the safety head and safety head yoke into the cylinder liner. Drilled replacement parts are
interchangeable with undrilled parts. Discard roll pins from kits if new liner is used with former style safety head, safety head
yoke and frame with built-in guide lugs.
# High suction compressors are identified by an “X” in the serial number.