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Operating and maintenance instructions Table of Contents
3-9008-701 Rev J January 2015
Table of Contents 9
Contents
Daniel customer service ...................................................................................3
• Signal words and symbols .............................................................................. 4
• Important safety instructions ......................................................................... 5
• Notice ..........................................................................................................7
• Warranty and Limitations............................................................................... 8
Section 1: Introduction
1.1 General ......................................................................................................1
1.2 Description................................................................................................. 1
1.3 Mechanical description ................................................................................2
1.4 Technical data............................................................................................. 6
Section 2: Installation and set-up
2.1 Installation ............................................................................................... 13
2.2 Set-up ...................................................................................................... 15
2.2.1 Supplying electrical power to the compact prover....................................... 15
2.2.2 Connection of the operating computer ....................................................... 16
2.2.3 12 or 24V DC Interface Board....................................................................... 18
2.2.4 Charging the Pneumatic Spring Plenum....................................................... 21
2.3 Base volume certification........................................................................... 23
2.4 Calibration integrity seal installation procedure .......................................... 24
Section 3: Operation
3.1 General operational theory ........................................................................ 27
3.2 Operating instructions .............................................................................. 30
Section 4: Maintenance
4.1 Seal Leak Check......................................................................................... 35
4.2 Base volume determination........................................................................ 37
4.2.1 Certification techniques............................................................................... 37
4.2.2 Water draw procedure: (Reference Figure 4-4 and notes on page 47).......... 42
4.3 Certification Data Sheet and Calculations.................................................... 49
4.3.1 Data Sheet Entries ....................................................................................... 49
4.3.2 Calculations................................................................................................. 50
4.4 Seal Replacement ...................................................................................... 52
4.4.1 Measurement Piston and Flow Tube ............................................................ 52
4.4.2 Optical Seal Support .................................................................................... 60
4.4.3 Hydraulic Cylinder and Hydraulic Seal Support............................................. 63