Lincoln Electric SVM200-A Welder User Manual


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ELECTRICAL DIAGRAMS
VRTEX™ 360
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.
SCHEMATIC - ENTIRE MACHINE - G3244-565
USB
PORT
12V
SOURCE
SENSOR 2
PH.1
PH.2
15
COMPUTER ASSEMBLY
M22219-2
INPUT VOLTAGE
RANGE
115VAC-230VAC
50/60 Hz
SINGLE PHASE
HOT
NEUTRAL
TO EARTH GROUND PER
THE NATIONAL
ELECTRICAL CODE
10A
CB1
DISPLAY PCB
L11757-2
1J37
2J37
3J37
4J37
5J37
6J37
7J37
8J37
9J37
10J37
202
213
212
211
210
216
214
201
USB INTERFACE
S28157-93
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
GND
+5
CS3
CS2
CS1
CS0
SD0
SD1
SCLK
202
213
212
211
210
216
214
201
USB2
USB2
LEFT (AC)
TERMINAL BLOCKS
RED 1
RED 2
RED 3
GREY 1
GREY 2 GREEN 1
GREEN 2
200
201
GND
CASEBACK
GND2
CASEFRONT
BASE
CONTROL
PANEL
GND3GND1
GND4
INPUT RELEAY
MCR1
101A
101A
103
103
L1
T1
ON SWITCH
GREEN
101B
103A
MONITOR
M22219-3
HOT
NEUTRAL
GROUND
MONITOR
HOT
NEUTRAL
GROUND
HOT
NEUTRAL
GROUND
COMPUTER
HOT
NEUTRAL
GROUND
5V POWER SUPPLY
12V POWER SUPPLY
NEUTRAL
HOT
0
+5V
NEUTRAL
HOT
0
103B
103C
103B
103C
201
202
102A
102B
102A
102B
COMPUTER
GND4
GND6
GND5
GND5
GND6
A1
A2
BLACK
RED
USB1
USB1
USB INTERFACE
DIGITAL I/O
S28157-91
RIGHT (DC)
TERMINAL BLOCKS
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
1
3
5
7
9
11
13
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
DO NOT USE
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
P3.0
P3.1
P3.2
P3.3
P3.4
P3.5
P3.6
P3.7
P4.0
P4.1
P4.2
P4.3
P4.4
P4.5
P4.6
P4.7
P5.0
P5.1
P5.2
P5.3
P5.4
P5.5
P5.6
P5.7
GND
P0.0
P0.1
P0.2
P0.3
P0.4
P0.5
P0.6
P0.7
P1.0
P1.1
P1.2
P1.3
P1.4
P1.5
P1.6
P1.7
P2.0
P2.1
P2.2
P2.3
P2.4
P2.5
P2.6
P2.7
TRIANGULAR (LEFT)
WHITE
RECTANGULAR
GREEN
RECTANGULAR
BLUE
RECTANGULAR
YELLOW
RECTANGULAR
ORANGE
RECTANGULAR
RED
TRIANGULAR (RIGHT)
WHITE
JOYSTICK RIGHT
JOYSTICK DOWN
JOYSTICK LEFT
JOYSITCK UP
BLUE 1
WHITE 1
WHITE 2
WHITE 3
81
81
BLUE 2
81B
81A
81A
81C
81D
81E
81F
81G
81H
50
50
50
50A
81A
81A
50A
50A
50B
RED CIRCLE
50C
50D
50E
50F
50H
50J
50K
50L
50M
CLOCK
DIRECTION
RETRACTED
EXTENDED
90 DEG
45 DEG
JOYSTICK LEFT
JOYSTICK RIGHT
JOYSTICK UP
JOYSTICK DOWN
SELECT (RED) PB
GMAW
FCAW
SMAW
AC
DC+
DC-
KEY SWITCH (TEST MODE)
BLUE LIGHT
GREEN LIGHT
RIGHT WHITE LIGHT
SMAW RELAY
VENCODER 2 CH A
V ENCODER 2 CH B
WFS ENCODER 1 CH A
WFS ENCODER 1 CH B
"SET" RELAY
"RST" RELAY
50V
26
28
30
32
36
38
40
42
44
46
48
48
38
40 42 44 46 36
32
30
28
26
7
5
3
31
WFS ENCODER 1
V ENCODER 2
1
2
3
1
2
3
47
50N
45
43
41
50P
50N
50P
37
35
33
39
SWITCH 1
SWITCH 2
GMAW
FCAW
SMAW
AC
DC+
DC-
29
27
25
23
21
19
50Q
50R
50Q
50R
KEY SWITCH
(TEST MODE)
17
50S
50S
SMAWDEVICE
GMAW TORCH
POLHEMUS CONTROL
S28157-121
HMD CONTROL AND
HEADGEAR
S28157-59
SENSOR
S28157-124
SENSOR
S28157-124
SENSOR
S28157-123
HELMET
STAND SOURCE
S28157-125 OR -126
MOTOR
PCB
RELAY PCB
M22296-1
S28157-80
P50
1
2
3
4
5
6
7
8
10
11
12
13
14
15
16
9
ORANGE
WHITE
YELLOW
GREEN
CABLE 1
CABLE 2
WHITE
BLACK
GREEN
RED
BLUE
BROWN
RED
BLACK
J50
2
4
6
8
50T
50T
1J1
2J1
3J1
4J1
5J1
6J1
7J1
8J1
71
50U
81B
73
1
24
22
50U
50U
81B
81B
CABLE 2
CABLE 1
TRIGGOR
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47
49
1
3
5
7
2
4
6
8
20
24
22
18
SW1
SW2
SW3
SW4
BLACK
RED
BROWN
BLUE
WHITE
GREEN
YELLOW
ORANGE
M
71
50V
50T
50V
GREEN
+
-
-
+
RED
BLACK
WHITE
J3
J2
J4
SMAW
SENSOR 1
SEN1
SEN2
SOURCE
11
3
4
1
2
3
4
61
62
63
64
61
62
63
64
50W
50W
50W
20
18
G
V+
73
72
72
AUDIO STYLE CONNECTOR
98
99
MIG
VGA SPLITTER
S28157-33
VGA IN
VGA OUT 1
VGA OUT 2
+12V
0V
VGA IN
SPARE VGA ON CASEBACK
VGA1
USB4
VGA3
VGA4
VGA4
VGA3
VGA1
VGA1
VGA3
VGA4
VGA3
VGA4
VGA2
91
90
AUDIO IN
A1
A1
GREEN AUDIO OUT
+5V
0V
FMD POWER CABLE
FMD POWER CABLE
FMD POWER CABLE
FMD POWER CABLE
SPLITTER POWER CABLE
SPLITTER POWER CABLE
SPLITTER POWER CABLE
USB3
USB3
USB3
+
-
90
91
90 91
+5V
0V
POWERCABLE
POWER CABLE
TRI. LEFT SW
RECT. GRN SW
RECT. BLUE SW
RECT. YEL. SW
RECT. ORANGE SW
RECT. RED SW
TRI. RIGHT SW
LEFT WHITE LIGHT
RED LIGHT
ORANGE LIGHT
YELLOW LIGHT
NO
ONON
NO
NO
+
-
+
-
+
-
+
-
+
-
+
-
+
-
NO
NONO
NO NO NO NO
NO
L1
L1
L2
Cx
Cy
Cy
202
204
USB5
USB
PORT
LOCATED
ON CASE
FRONT
VGA 6
VGA 6
AUDIO OUT
LOCATED ON
CASE BACK
EMC FILTER
200A
204A
50E
50H
50G
50G
50F
INPUT
CONNECTOR
VRTEX 360 MACHINE SCHEMATIC
R
G3244-565
A.06
VIEW OF CONNECTOR ON PC BOARD
ELECTRICAL SYMBOLS PER E1537.
OHMS/WATTS
COMPONENT VALUE
UNITS:
RESISTORS:
MFD/VOLTS
CAPACITORS:
8
LATCH
0F CONNECTOR J5
EXAMPLE: THIS IS PIN 7
3
2
LEAD COLORING CODE:
B-BLACK
21
8
G-GREEN
O-ORANGE
R-RED
CONNECTOR PIN NUMBERS:
7
14
U-BLUE
Y-YELLOW
W-WHITE
1
3
J5
N- BROWN
ALL COMPONENTS VIEWED FROM REAR
SEN2
A1
USB5
USB4
USB2
USB2
USB4
USB4
USB4
(CE MACHINES ONLY)
200A
204A
204A
NON-CE ONLY
G-2G-2
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