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Workman HD Series Page 6 − 31 Drive Train
25.Disassemble reverse shaft assembly:
A. Use a bearing puller to remove bearing from re-
verse shaft.
B. Remove gear.
C. Use a bearing puller to remove bearing from re-
verse shaft.
1. Bearing
2. Gear
3. Bearing
4. Reverse shaft
Figure 46
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26.Disassemble countershaft assembly:
A. Use a bearing puller to remove bearing from
countershaft.
B. Remove thrust washer and snap ring.
C. Remove thrust washer and gear.
D. Remove inner race and thrust washer. Inspect in-
ner race for wear and damage. Replace inner race if
O.D. is less than 1.258 in. (31.95 mm). Measure
thickness of thrust washer. Replace thrust washer if
thickness is less than 0.0709 in. (1.8 mm).
E. Remove snap rings.
F. Remove Hi−Lo shifter and collar spline.
G. Remove gear. Inspect bushing for wear and dam-
age. Replace gear if I.D. exceeds 1.184 in. (30.08
mm).
H. Remove washer, snap ring and collar. Measure
thickness of washer and replace washer if thickness
is less than 0.110 in. (2.8 mm)
I. Use a bearing puller to remove remaining bear-
ings.
1. Bearing
2. Thrust washer
3. Snap ring
4. Thrust washer
5. Gear
6. Inner race
7. Thrust washer
8. Snap ring (2)
9. Hi−Lo shifter
10. Collar spline
11. Gear
12. Washer
13. Snap ring
14. Collar
15. Bearing (2)
16. Countershaft
Figure 47
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1513111075316
1. Bearing
2. Thrust washer
3. Snap ring
4. Thrust washer
5. Gear
6. Inner race
7. Thrust washer
8. Snap ring (2)
9. Hi−Lo shifter
10. Collar spline
11. Gear
12. Washer
13. Snap ring
14. Collar
15. Bearing (2)
16. Countershaft
16
15
14
13
12
11
10
8
9
8
7
5
6
4
3
2
1
Figure 48