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Workman HD Series Page 6 − 45 Drive Train
11. Assemble reverse shaft:
A. Install gear onto reverse shaft.
B. Use a press to install bearings.
1. Bearing
2. Gear
3. Bearing
4. Reverse shaft
Figure 80
1234
12.Assemble main shaft:
A. Install gears and snap ring.
B. Install gear.
C. Use a press to install bearing.
D. Install washer and needle bearings onto main
shaft. Apply moly disulfide grease onto washer and
needle bearings before installing. Oil groove on
washer must face the gear.
E. Install gear and snap ring.
F. Install synchro ring onto gear. Apply clean Dex-
ron III transmission oil on cone face of gear before
installing synchro ring.
G. Insert key.
H. Install synchro hub sub−assembly.
I. Install snap ring.
J. Install synchro ring onto gear. Apply clean Dex-
ron III transmission oil to cone face of gear before
installing synchro ring.
K. Insert needle bearings into gear. Apply moly dis-
ulfide grease onto needle bearings before installing.
L. Install gear with synchro ring onto main shaft.
M. Install washer and snap ring. Apply moly disulfide
grease to washer before installing. Oil groove on
washer must face the gear.
1. Bearing
2. Snap ring
3. Washer
4. Gear
5. Needle bearing (2)
6. Synchro ring
7. Snap ring
8. Shifter
9. Key
10. Snap ring
11. Gear
12. Needle bearing (2)
13. Washer
14. Bearing
15. Gear
16. Snap ring
17. Gear
18. Gear
19. Main shaft
Figure 81
3 4 7 8 13 16 14
19 1 2 6 9 11512181715
10
1. Bearing
2. Snap ring
3. Washer
4. Gear
5. Needle bearing (2)
6. Synchro ring
7. Snap ring
8. Shifter
9. Key
10. Snap ring
11. Gear
12. Needle bearing (2)
13. Washer
14. Bearing
15. Gear
16. Snap ring
17. Gear
18. Gear
19. Main shaft
1
2
3
5
4
6
8
7
10
6
11
12
13
19
9
18
17
16
15
14
Figure 82