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Workman HD Series Page 8 − 37 Electrical System
Headlights
CAUTION
The Workman headlights use a halogen bulb that
becomes extremely hot when in operation. Han-
dling a hot headlight bulb can cause severe
burns and personal injury. Allow enough time for
bulb to cool before handling.
CAUTION
Any surface contamination can damage the
headlight bulb and lead to its failure or explosion
creating a serious safety hazard.
Headlight bulbs should be handled without
touching the clear bulb surface. Handle the bulb
by holding onto the base.
Headlight Disassembly (Fig. 50)
1. Park machine on a level surface, stop engine, apply
parking brake and remove key from ignition switch.
2. Remove hood (see Hood Removal in Chapter 7 −
Chassis).
3. If bulb removal is necessary, loosen the bulb from the
headlight by rotating it 1/4 turn counter−clockwise.
Then, grasp bulb base and remove bulb from the head-
light.
4. If necessary, remove headlight from hood.
A. Remove three (3) clips that secure headlight to
hood.
B. Remove headlight from hood.
Headlight Assembly
1. If headlight was removed, secure headlight to hood:
A. Insert headlight into hood opening. Make sure
that logo on headlight lens is at bottom.
B. Secure headlight to hood with three (3) clips.
2. If bulb was removed from headlight, align tabs on
bulb with notches in headlight opening. Insert bulb into
back of headlight without touching the clear bulb sur-
face. Secure bulb to headlight by rotating it 1/4 turn
clockwise.
3. Install hood (see Hood Installation in Chapter 7 −
Chassis). Make sure to connect the wire harness con-
nector to the headlight during hood installation.
3
1
2
1. Front hood
2. Clips (3 per light)
3. Headlight (2)
Figure 50
Electrical
System