Mitsubishi Electronics BNP-C3040D Welder User Manual


 
3. Setup
3 - 105
(2) Adjusting the gap
[1] Confirm that the detection gears are not rotating. The sensor could be damaged if the gap is
adjusted while the gears are rotating.
[2] Loosen the sensor fixing screw with the sensor fixed on the sensor installation seat.
[3] Using a clearance gauge, adjust so that the gap between the sensor detection surface and the
detection gears' circumference is 0.15±0.01mm.
[4] The sensor can be moved up and down or turned when the sensor fixing screw is loosened.
Position the rotating direction to match the marking line drawn on the sensor and installation
seat.
[5] When done adjusting the gap, apply a locking agent on the sensor fixing screw, and then fix
the sensor.
[6] After fixing the sensor, check the gap again. If operation is carried out with an excessively
small gap, the sensor and gears could contact, and the sensor could be damaged.
[7] Faults could occur if an excessive external force is applied or if the sensor detection surface is
damaged.
(3) Checking the A phase and B phase output signal
Check the output signal waveform by measuring the signals of the check terminals on the PCB
with the DC range of the synchroscope.
A phase output signal........ Across A-G
B phase output signal........ Across B-G
The PLG reference speed when confirming the output signal waveform differs according to the
number of output pulses. Refer to the following table for the reference speed for each number of
pulses. If operation is not possible at the reference speed, operate at a low speed within the range
in which the waveform can be confirmed.
Check terminal function
Reference speed for A and B phase output signal confirmation
Check
terminal
Signal name
Number of detection
gear teeth
Number of A and B
phase pulses
Reference speed for
signal confirmation
A A phase 128 128 3600 r/min
B B phase 180 180 2500 r/min
Z Z phase 256 256 1800 r/min
G Ground 512 512 1200 r/min
The output signal waveform is confirmed when the motor is run in the forward direction and reverse
direction. The rotation directions are defined below.
During forward run ... When the detection gears are rotating in the clockwise direction looking
from the sensor lead side.
During reverse run ... When the detection gears are rotating in the counterclockwise direction
looking from the sensor lead side.
The normal A and B phase output signal waveform when running at the reference speed is shown
below. If the output signal waveform is not as shown below, refer to the next section "(4) Adjusting
the A and B phase output signal" and adjust.
A phase/B phase output signal waveform
during forward run
A phase/B phase output signal waveform
during reverse run
A phase
B
p
hase
1.45 ~ 1.55
Volta
g
e
[
V
]
-1.45 ~ -1.55
0
Time
A
p
haseB
p
hase
1.37 ~ 1.63
Volta
g
e
[
V
]
-1.37 ~ -1.63
0
Time